Magnetfinish GmbH

Galgenried 18

CH-6370 Stans

Phone +41/41 612 20 70

info@magnetfinish.com

TWTC Hall 3 Booth G0743

Swiss Pavilion W3 256

Hall 4 Booth E 104

Machines MF 63

Machines MF 73

Customized Solutions

 

Features

  • New compact Machine Generation in different Types
  • with and without Tool Magazin
  • 100% reproducible Result by automated Powder Refilling
  • Mixed Processing for  different Tooltypes in one Magazin
  • Seperately controlled Processes for Tool Tip and Cylinder

Compact designed machine serie for round shank tools, particulary for fine deburring, precision rounding of cutting edges as well as for polishing of surfaces.  An optimal preparation before tool coating is achieved through controlled honing of the cutting edges and elimination of grinding marks. After the coating process the Magnetfinish technology is able to reduce the roughness of the coating and to remove droplets, significantly enhancing coated tool performance. In a special mode deep hole drills can be processed until lenghts of 300 mm with all types of this machine. Additional the fullautomated powder refreshing guarants 100% reproducible results. This machine serie features an easy handling and huge flexibility.

 

MF 63 series available in following  Types with Tool Magazin

MF 63CA with a magazin for 60 tools from D=0.1mm until 16mm. The machine has two different processing modules for seperated processing of both tip and circumferences. This potential allows to process eg. the main cutting edge of drills, ball-endmills, but also to hone cylinder edges of endmills, taps, reamers etc. and/or  polishing of flutes.

MF 63SA with a magazin for 60 tools from D= 0.1mm until 16mm. The machine has one processing module for e.g. hone cylinder edges of endmills, taps, reamers etc. or  polishing of flutes, or deburring of taps and drills.

MF 63TA with a magazin for 60 tools from D=0.5mm until 16mm.  The machine has one processing module for process eg. the main cutting edge of drills, ball-endmills, reamers etc.

MF 63CAD in combination with special diamond powder this machine allows to finish diamond tools in a productive way.

MF 63 series available in following Types without Tool Magazin:

MF 63C  for tools from D=0.1mm until 25mm. The machine has two different processing modules for seperated processing of both tip and circumferences. This potential allows to process eg. the main cutting edge of drills, ball-endmills, but also to hone cylinder edges of endmills, taps, reamers etc. and/or  polishing of flutes.

MF 63S  for tools from D=0.1mm until 25mm. The machine has one processing module for hone eg. cylinder edges of endmills, taps, reamers etc. or  polishing of flutes, or deburring of taps and drills.

MF 63T for tools from D=0.5mm until 25mm.  The machine has one processing module for process eg. the main cutting edge of drills, ball-endmills, reamers etc.

 

Features

 

  • for any kind of pallets
  • tip and cylinder processing
  • adjustability of K-factor
  • robot teaching without any knowledge
  • two ultrasonic cleaning stations
  • automated tool measurement
  • 100% reproducible results by automated powder Refilling

 

The MF 73 series is available in following Types:

MF 73C with two different processing modules for seperated processing of both tip and circumferences. This potential allows to process eg. the main cutting edge of drills, endmills, ball-endmills, but also to hone cylinder edges of endmills, taps, reamers etc. and/or polishing of flutes.

 

MF 73S has one processing module for e.g. hone cylinder edges of endmills, taps, reamers etc. or  polishing of flutes, or deburring of taps and drills.

MF 73T has one processing module for process eg. the main cutting edge of drills, endmills, ball-endmills etc.

This machine  applies the Magnetfinish-Technology to round shank tools with diameter between 0.1mm and 16mm, particulary for fine deburring, precision rounding of cutting edges as well as for polishing of surfaces. The tools are completely carried by 2 robots. Included is the automated powder refilling witch guarants 100% reproducible results. Additional implemented in the fullautomated procedure is an demagnetizing, ultrasonic cleaning and pneumatical drying system. An additional option is the fullautomated measurement of length and diameter of the tool. With two magazines the machine can run continuously 24 hours. Auxiliary process time for loading and unloading will be eliminated. An optimal preparation before tool coating is achieved through controlled honing of the cutting edges and elimination of grinding marks. After the coating process the Magnetfinish technology is able to reduce the roughness of the coating and to remove droplets, significantly enhancing coated tool performance. The strenght of this machine is repeatability of results, easy handling and huge productivity.

 

Processing Moduls

- Standard Moduls realizing MF-Technology

- For Implementing in Grinding Machines

- For Processing Components e.g. Automotive

- For further Customized Solutions

Picture 1

The compact design of the magnetfinish components allows the integration in other working machines especially grinding machines. We have developed some standard modules for finishing tip or cylinder of cuttingtools, or for finishing specific automotive components. For holding and transportation of the workpieces we are using the robot or the nc-axis of the grinding machines. The Magnetfinish modules performs the complete finishing process, inclusive the automated powder refilling and cleaning cyclus.

Picture 2

Following pictures show as examples two different types of magnetfinish integration in grinding machines:

 

Pictures 1-2 shows the magnetfinish process performed by two rotating magnetic discs, integrated in a compact grinding machine. After the preceding grinding process the tool stays in the clamp for the following finishing process.

Pictures 3-4 show the magnetfinish process in a seperate module with integrated powder refilling and liquid cleaning. The grinded tools will gripped from the magazin, transportated and holded by the loading robot in the position for the magnetfinish module.

Picture 3                                                      Picture 4

Machine MFS

- Machine for Processing Circular Sawblades

- With automated Powder Refilling for 100% Reproducibilty

- Seperately controlled Processes Polishing Flankes and Honing Teeth

- Fullautomated

MFS

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